Precision Plastic Components for Medical Disposables

We manufacture high-volume plastic holders, cases, and accessories for medical and diagnostics brands. Cleanroom molding, serialized traceability, and fast, robust tooling — all from Shah Alam, Malaysia.

ISO-Class
Cleanroom production
72 hrs
Rapid tool service
PP • ABS • PC
Medical-grade resins
2025
Serving APAC & EU
Injection molding line in Selangor
Certified lines, audited partners.

We combine validated molding cells with dedicated secondary processes for clean, repeatable parts.

About PercepJBLN

Founded by process engineers and quality specialists, PercepJBLN focuses on disposable medical plastic products that require consistency above all else.

Our facility in Shah Alam is designed for lean flow and rapid changeover between validated SKUs. We maintain robust incoming inspection, SPC on critical-to-quality dimensions, and full lot traceability.

  • Cleanroom molding for sterile-adjacent components
  • Tooling maintenance with documented mold history
  • Resin handling with moisture controls and batch records
  • Packaging cells with label verification and barcode tracking
Cleanroom-ready production area

Products

Medical plastic holders, cases, and accessories engineered for workflow, ergonomics, and cost-per-use performance.

Diagnostic test holders

Diagnostic Holders

For rapid test cassettes and microtubes; anti-tip design with textured grips.

  • Material: PP, HIPS (medical grade)
  • Color consistency: ΔE ≤ 1.0
  • Optional laser marking
Protective carrying cases

Protective Cases

Impact-resistant shells for kits and field diagnostics with secure closures.

  • Material: ABS, PC/ABS
  • Drop-tested to 1.5 m
  • Custom foam inserts
Medical accessories

Accessories

Clips, caps, and mounting parts designed for repetitive handling with low burr risk.

  • Automated de-gating & inspection
  • Part serialization support
  • REACH & RoHS documentation
Tooling and mold maintenance

Tooling & Maintenance

Preventive mold care schedules and cavity-level measurement records to sustain capability.

Inline quality inspection

Inline Inspection

Vision checks for cosmetic defects and dimensional sampling with SPC dashboards.

Production overview

Scalable Production

Cells balanced for steady takt times and quick scale-out as demand grows.

Capabilities

From design-for-manufacture to pack-out, we build reliable processes for medical disposables.

Injection Molding

Multi-cavity tooling with hot runners and cavity pressure monitoring. Gate and weld line controls aligned to CTQs.

  • Process windows & golden runs
  • Resin handling & drying logs
  • Colorant masterbatch control

Cleanroom Assembly

White room and ISO-class areas for assembly, kitting, and label application with barcode verification.

  • ESD-safe workstations
  • UVC surface cycles as required
  • Lot-level traceability

Tooling Services

Local tool room partners and documented maintenance cycles reduce unplanned downtime.

  • Spare inserts & cavities
  • Steel certification files
  • Repairs with root-cause notes
“We only ship parts we’d be proud to assemble ourselves.” — Production Lead, PercepJBLN

Quality & Compliance

We align to international standards for medical-adjacent plastics, maintaining verifiable records at each step.

  • CTQ control plans & reaction limits
  • Incoming inspection with AQL sampling
  • Dimensional reports with GR&R studies
  • Cleanliness checks and resin lot controls
  • Change management with customer approvals
Quality checks

External reference: Malaysia’s medical device ecosystem overview on MIDA.

Case Studies

Stability improvements

Reducing Warpage on Tall Holders

By adjusting gate positions and refining cooling, we cut warpage by 64% and improved stack fit, raising first-pass yield to 98.2%.

Ramp-up program

Six-Week Ramp to SOP

For a new accessories kit, we validated tooling and packaging in parallel, hitting SOP within six weeks and meeting APAC launch targets.

See our latest updates on LinkedIn.

Industries We Serve

Diagnostics

Components for point-of-care and lab workflows with ergonomic handling.

Medical Kits

Protective cases and mounts optimized for low total cost of ownership.

Life Sciences

Accessories for sample prep, storage, and transport with clean interfaces.

Testimonials

“Their response time on tooling and quality reports is exceptional. We scaled volumes without surprises.” — Procurement Manager, Diagnostics OEM
“PercepJBLN helped us rework our holder design for better stacking. The results cut our logistics damage rate significantly.” — Ops Director, Medical Kits

Contact & Orders

Tell us about your part, resin, and volumes. We’ll propose a robust manufacturing plan.

Reach Us

PercepJBLN Manufacturing Sdn Bhd

Lot 9, Jalan Utarid U5/16, Hicom Industrial Estate
40150 Shah Alam, Selangor, Malaysia

Phone: +60 3-7841 9302
Email: contact@percepjbln.org

Mon–Fri, 8:30am–6:00pm (MYT)

Supplier resources: GTIN guidance for barcoding medical kits.